44” X 44” X 40’ Capacity Beam/Angle/Flats/Tube Drilling, Marking and Miter Sawing System with FICEP Minosse CNC Control System, with 40’ Powered Infeed/Outfeed Roller Conveyor Shuttling/Measurement System, 20 HP 2500 RPM Rotating Programmable Angle Drilling Head (+90°, 0°,  -90°), Automatic Laser Measuring System, Automatic Web Probing System & Integrated Programmable Miter Saw.

• GENERAL SPECIFICATIONS
• Year of Manufacture: 2010
• Maximum drilling thickness: 4”
• Maximum length (can be expanded with options): 40 ft.
• Minimum length to be transferred: 98”
• Minimum length to be transferred in working zone
• (with saw rotation +45°/-60°)
• Loading Side A: 106”*
• Loading Side B: 126”*
• Minimum length to be transferred in working zone
• (with saw rotation +60°/-60°)
• Loading Side A: 126”*
• Loading Side B: 145”*
• *with auxiliary transfer device, it is possible to work lower minimum lengths.
  
  

Drilling Capacities

• Drill Heads: 1
• Spindles Per Drill Head: 1
• Maximum Hole Diameter: 1-9/16” (2”)
• Spindle Motor Drive: 20 HP AC Drive
• Spindle Speeds: Infinitely variable
• RPM Range: 180 - 2500 RPM

Sawing Capacities

• Band Sawing Unit: Model SCS 100
• Capacity Range at 90°: 3-1/8” x 3/8”  Min to 40” x 17-3/4” Max
• Max Capacity at 60°: 13-3/4” x 13-3/4”
• Max Capacity at 45°: 24-3/8” x 17-3/4”
• Blade Size (width x kerf): 1.61” x 0.051” x 310.24”
• Band Saw Drive Motor: 7.5 HP
• Blade Speeds: 65 – 328 FPM (Programmable)

Section Capacities

I-Beams

• I-Beams: Beam depth Minimum 3-1/8”
• Maximum: 40” (saw)
• Maximum: 44” (drill)*
• Flange Height Minimum: 1-5/8”
• Maximum: 17-3/4”

Channels (with flanges oriented downward)

• Channel depth: Minimum 3-1/8”
• Maximum: 40” (saw)
• Maximum: 44” (drill)*
• Flange height: Min 1-3/4” - Max 11-3/4”

Angles

• Leg height (equal/unequal legs): Min 3-1/8” x 3-1/8” x 3/8”
• Max 10” x 10” x 1-9/16”
  
  

Flats

• Width Minimum: Min 4” - Max 40” (saw) / Max 44” (drill)

Square Tubes

• Sizes: Min 3-1/8” x 3-1/8” - Max 17-3/4” x 17-3/4”


Rectangular Tubes

• Sizes: Min 3-1/8” x 1-9/16” - Max 40” x 17-3/4” (saw)/ 44” x 17-3/4” (drill)

Other Material Specifications

• Maximum section weight as standard: 11,900 lbs.
• Maximum linear weight of section: 300 lbs/ft
• Maximum carriage speed: 164 FPM
• Passline: 33-1/2”

INFEED CONVEYOR
Powered conveyors are used to support the section, suitably spaced to allow the eventual inclusion of transfer tables.

* Note: The Elevation Adjustment of Conveyor Assembly Facilitates Floor Elevation Changes Of Not More Than ± 1”.

DRILLING SPINDLE

• Type: Monospindle Rotating Drill Head
• Rotation Type: Automatic rotation device.
• Programmable Angles: 3
• Angles of Rotation: -90/0/+90
• Surfaces: Top Flange, Bottom Flange and Web
• Rotation Speed @ 180°: 0.7 Seconds
• Spindle HP: 20
• Positioning Method: Servo Driven Ballscrew
• Maximum Drill Capacity: 1-9/16” (2”)
• Flange gauge line: 3/8” – 20”
• Web gauge line: 3/4” – 47-1/2”
• Drill Drive System: Servo Driven Ballscrew
  

Equipped with:

• Spindle probing
• Layout marking capability
• Thru Spindle and Flood Coolant System

Tool-Changer

• Tool Holder Types: HSK-A80
• Number of Tools Available: 6

Hydraulic Double-Jaw Vise Assembly

Automatic hydraulic double jaw vise assembly ensures positive clamping of the workpiece during the drilling operation, both horizontally and vertically. Clamping jaws can operate independently (fixed reference for the web on the beam flange). The clamping pressure of the roller clamping jaws automatically adjusts during the material positioning and drilling cycle. No special programming is required.

The non-datum clamp is provided with an encoder so the vertical drill head positioning can be centered around the actual section depth. This feature also permits the web holes to be referenced from either flange.

Laser Measuring System

The 1001 DFB-LASER is supplied with an internally mounted laser measuring system that accurately monitors the section movement in conjunction with the programmed lineal position. The system is not affected by mill scale and any slippage that is associated with mechanical measuring disc systems.

Automatic Web Probing (Top Side)

Device for the automatic zero reference setting of the drill spindle gauge line when the head is horizontally positioned to the web axis. The device consists of one button (probe sensing unit) that locates the position of the web top side and the flange height.

Scribing Software & Floating Head Tool Assembly

Device for automatic scribing operations through drilling unit. This device is supplied with a special tool and a self-adapting system which is automatically adjusted according to the material deformation. The necessary software/hardware for scribing on both flanges and top web surfaces is provided.

SAWING UNIT

• Model: SCS 100
• Capacity: 40” Capacity
• Design Type: CNC Double Column
• Drive Type: Gearbox

System for structural section clamping. Base for saw mitering at +45°/-60° complete with angle positioning system programmable via the CNC. Spray mist blade lubrication/cooling system. Removable chip bin.

Conveyors with Liftable Rollers

Conveyors with liftable rollers which lift the material above the saw bed as sections are positioned into and out of the saw. These rollers are positioned in the infeed and outfeed conveyor sections next to the saw and are lifted automatically.

Unloading Device with Magnet for Short Pieces

This special magnetic device, with controlled axis, is for the automatic unloading of short parts and trim-cut pieces. This system can be used with I beams having the following specifications:

►Minimum width 3-1/8”

►Maximum piece weight to be transferred 330 lbs.

Pieces or trim-cut pieces with a length between 1-9/16” and 47-1/4” the piece or scrap is transferred onto a shutter unloading device for short pieces and then onto the first area of the outfeed conveyor.

Vertical Hold-Downs

Two (2) vertical hold-downs for clamping of the section, one on each side of the blade.

OUTFEED CONVEYOR (FOR SECTIONS UP TO 40 FT IN LENGTH)

• Centerline of Conveyor Rolls: 28-7/16”
• Roller Diameter: 4”
• Roller Shaft Diameter: 1-3/16”
• Roller Width: 44”
• Bearing Style: Flange mount
• Powered Conveyor Chain: #50
• Drive Type: A.C. Drive Motor
• Speeds: 2 Traverse Speeds 49/98 FPM
• Capacity: 300 lbs/ft.
• Height adjustment

Short Pieces Unloading Device

Shutter device at the exit of the saw for the automatic unloading (operator side) of short pieces or scraps having a minimum length of 1-9/16” and maximum length of 47-1/4”.

HYDRAULIC SYSTEM

The system includes a Hydraulic Power Unit to generate the high pressure and low pressure for the working units and auxiliary circuitries.

• Hoses and connections.
• Circuitry for cooling with an air/oil heat exchanger.
• Working Pressure 725 PSI

Power Requirements: 460 V – 60 HZ – 3 Phases. CE Compliant

CNC CONTROLLER - FICEP Minosse CNC Control System

The CNC is positioned on a pedestal in a mobile control panel so that the operator has a complete view of the machine.

The CNC is equipped with:

• Touch Screen Color Video TFT 12.1”
• Keyboard panel and auxiliary pushbutton panel
• 10/100 RJ45 Ethernet port
• USB modem
• 1 additional USB port
• WINDOWS embedded operating system
• Programming
• Simplified data input (with tables and workpiece on-screen graphics)
• Base line and hole to hole dimensioning
• Diameter input
• Simplified data input for symmetrical hole patterns
• Nesting of different workpieces into the same stock length, with on-screen graphics
• Tool position tracking
• Automatic system offset
• Quantity tracking
• Automatic cycle stop for setup, modification and on-screen indication

INCLUDES: FICEP Minosse CNC Control System, with 40’ Powered Infeed/Outfeed Roller Conveyor Shuttling/Measurement System, 20 HP 2500 RPM Rotating Programmable Angle Drilling Head (+90°, 0°,  -90°), Automatic Laser Measuring System, Automatic Web Probing System & Integrated Programmable Miter Saw

***We strongly encourage personal inspection of all pieces of used equipment***
***All Price, Location and Specifications Subject to Change without Notice***