Posted By: Andy Kamashian | Posted On: May 26, 2023
How to Select the Right Fiber Laser Cutting Machine
Fiber laser cutting machines have revolutionized the metal fabrication industry, offering high precision, efficiency, and versatility at a price point that is 1/3rd of what it was just a few years ago. Selecting the right fiber laser cutting machine is crucial for businesses to optimize their productivity, quality, and return on investment. In this article, we will discuss key factors to consider when choosing a fiber laser cutting machine, focusing on table size, resonator power, automation options, factory support, and of course, price.
Selecting the Right Table Size:
The table size of a fiber laser cutting machine determines the maximum dimensions of the material it can accommodate. When selecting a machine, consider the typical sheet size or workpiece dimensions you will be working with. While almost all machines are standardized at 5' X 10', you can increase your capacity for little more to a 6' X 12' machine or even larger. As you increase cutting capacity on the laser table size you also decrease the competition as fewer tables are sold at these larger sizes making the capable competitors slim. It is essential to choose a table size that comfortably accommodates your largest workpieces while leaving some room for flexibility and just as importantly accommodates the largest blank sheets you can obtain at the lowest prices (sometimes that 's 5' X 12' sheets). Oversized tables can be more costly and inefficient if you cannot use the capability, while undersized tables such as 4' X 4' machines will greatly limit your production capabilities.
Resonator Kilowatts: Choosing the Right Power for Thickness & Speed
The resonator kilowatt rating determines the cutting power of the fiber laser machine. It is crucial to select the appropriate power level based on the thickness of the materials you will be cutting and the desired cutting speed. Thicker materials generally require higher power levels to ensure efficient piercing and cutting. However, it is essential to strike a balance between power and speed, as higher power lasers may also increase operating costs and affect overall productivity. As of this writing the most popular choices are in the 6-12KW range whereas the higher KW used doesn't necessarily elate to more cutting capacity in thickness but rather more linear cut speed. It's also VERY important to match this to the machines acceleration as there is no point in having a machine capable of cutting lightning fast if your machine goes into and out of corners at turtle speeds.
Automation Options: Adding Auto Sheet Loaders/Unloaders for Performance & Payback
Automation options can not only significantly enhance the performance and productivity of a fiber laser cutting machine they can accelerate payback too. Consider integrating an automatic sheet loader and unloader system into your machine, especially if you have high production volumes. By adding a sheet loading and unloading system you can keep your machine running around the clock and although automation may add 50% to the cost of your machine they can often feed multiple machines as you grow. These systems allow for continuous and uninterrupted cutting by automatically feeding and removing sheets, reducing operator intervention and optimizing material handling. Although the initial investment may be higher, the improved efficiency and reduced labor costs can lead to significant long-term payback especially when you consider dividing your payback by 3 shifts which means and ROI of 3X faster than a machine without automation.
Fiber Laser Factory Support
When investing in a fiber laser cutting machine, it is essential to assess the level of factory support offered by the manufacturer. Reliable technical support, training, and after-sales service are critical to ensure smooth machine operation, maintenance, and timely resolution of any issues. Whether you choose a domestic or foreign made machine, getting quick and good factory support is crucial to your success. Research the reputation of the manufacturer for their customer support, including response times, availability of spare parts, and accessibility to technical assistance. Also consider that the big names may have 50+ service technicians available but may be so backed up that you wait weeks for service whereas the lesser known brands may be able to service you in a matter of hours instead. Opting for a manufacturer with a strong support system can save you valuable time and resources in the long run.
While the purchase price is an important consideration, it should not be the sole deciding factor when selecting a fiber laser cutting machine. It is essential to evaluate the machine's overall value, taking into account its capabilities, performance, durability, and long-term cost of ownership. A cheaper machine may have limitations in terms of power, cutting speed, or reliability, leading to increased downtime, higher maintenance costs & higher per part costs. Therefore, it is advisable to strike a balance between the initial purchase price and the expected return on investment over the machine's lifespan. Remember too that adding automation, even if it means adding 50% to the purchase price, can significantly decrease the payback time in to as little as 12-18 months vs 5-7 years without.
Selecting the right fiber laser cutting machine is crucial for businesses seeking to optimize their metal fabrication processes. By considering factors such as table size, resonator kilowatts, automation options, factory support, and purchase price, you can make an informed decision that aligns with your specific production requirements and budget. Remember to choose a table size that accommodates your workpieces, select the appropriate resonator power for desired cutting thickness and speed, evaluate automation options for enhanced performance and increased uptime, assess factory support for reliable service, and consider the overall value rather than just the purchase price. By doing so, you can acquire a fiber laser cutting machine that maximizes your productivity, quality, and return on investment.
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